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Mulia Charcoal

Factory

Our Coconut Shisha Charcoal Factory in Semarang

PT Mulia Coconut Charcoal Indonesia is the manufacturer of Mulia Charcoal coconut shisha charcoal — a 4,200 m² factory in Semarang, Central Java, producing 350 tons a month across 4 lines. We are the factory, not a trading intermediary.

Location
Semarang, Central Java
Capacity
350 t/month
Workforce
86 on staff
Certification
ISO 9001 certified
Authored by
Andri Dharmawan
Founder & Director
Fact-checked by
Teguh Pranomo
Quality Control Manager
Last updated
Reading time
5 min read

PT Mulia Coconut Charcoal Indonesia, trading as Mulia Charcoal, is a coconut shell charcoal manufacturer working across two of our own sites: a carbonization plant in Bitung, North Sulawesi, at the shell source, and a 4,200 m² briquetting factory in Semarang, Central Java, at the port. We carbonize most of our own char at the source, and every briquette is milled, pressed, dried, weathered and packed on our own lines at Semarang.

A briquette production hall typically houses the mixing, pressing and extrusion stages, with formed briquettes moved out on trays for weathering and drying.

Quick answer

Are you a coconut charcoal factory or a trader?

We are the manufacturer: PT Mulia Coconut Charcoal Indonesia carbonizes most of its char at its own plant in Bitung, North Sulawesi, and mills, presses, dries, weathers and packs every briquette at its factory in Semarang, Central Java, 350 tons a month. We make one product, coconut shisha charcoal, ship it to 35 countries, and sell from a minimum of 18 tons (one 20ft container), FOB Semarang.

Factory at a glance

Mulia Charcoal is manufactured in-house at our Semarang factory. These are the core facts buyers verify first.

Location
Semarang, Central Java, Indonesia
Facility area
4,200 m²
Production lines
4
Carbonization ovens
8 × 1.5 t/batch, 24 h cycle (Bitung)
Oven heat
gas and electric (Bitung)
Capacity
14 t/day · 350 t/month
Workforce
86 employees
Established
2018
Raw material
Coconut shell
MOQ · port
18 tons (one 20ft container) · FOB Semarang, Indonesia

1. One product, two sites

We make one product, coconut shisha charcoal, and nothing else: cube, finger, hexagonal, dome, flat and lotus briquettes. The whole factory is set up for hookah coals, not split across unrelated product lines.

We own both plants: the carbonization plant at Bitung, where the shell is, and the briquetting factory at Semarang, where the ship is — pressing, drying and weathering (at least 14 days). Most of the char we press is carbonized at our own plant; we supplement from vetted suppliers to meet demand, and that char is checked more strictly at intake than our own. The sections below break down how it's made, how much we can ship, where we source the raw material, and how to verify it for yourself.

2. The people who make your charcoal

A trader can't show you an org chart. The people below are named here with their consent; meet the full team on our About page.

  • Antony Tan

    Head of Crusher Operations

Meet the full Mulia Charcoal team

3. How our coconut charcoal is made

Definition

Coconut shisha charcoal is made by carbonizing coconut shell, milling it to powder, binding it with tapioca starch, pressing it into shape, then drying and weathering the briquettes.

Bitung, North Sulawesi

  1. 1Carbonization

Semarang, Central Java

  1. 2–3Milling & sieving + Mixing & binder
  2. 4Pressing & forming
  3. 5Drying
  4. 6Weathering
  5. 7Quality control & packing
Mulia Charcoal production runs across two sites: most of the char is carbonized at our plant in Bitung, North Sulawesi, and the 6 stages from milling & sieving to quality control & packing run in Semarang, Central Java, where containers load at Tanjung Emas port (IDSRG).
  • 7 stages: carbonization → milling → mixing → pressing → drying → weathering → QC
  • Binder: natural tapioca starch and water. Additives: none — no chemical additives or igniting agents
  • Briquettes are weathered for at least 14 days before packing
On the production line

See our full coconut charcoal production process

Photographs from the production floor — milling, pressing, drying, and the QC bench, plus the carbonization kiln at Bitung. Professional photography is in progress; placeholders are shown until the shoot lands.

  • Briquetting line
  • Carbonization kiln — Bitung plant
  • Briquetting press
  • Milling station
  • Drying tunnel
  • QC bench

4. Production capacity & lead times

Carbonization ovens at our Bitung plant (8 of them) feed the briquetting lines at the Semarang factory (4). Finished output is 14 tons per day and 350 tons per month.

  • 350 tons/month — about 19 twenty-foot containers of 18 tons
  • One 20ft container is about 5% of monthly capacity
  • Production lead time 21 days (20-ft) / 21–25 (40-ft)
Our production floor

View our production capacity & container lead times

5. Raw materials & sourcing

Our single raw material is coconut shell — an upcycled byproduct — sourced from North Sulawesi, Maluku, NTT and carbonized mostly at our own plant in Bitung, supplemented from vetted suppliers to meet demand.

  • Coconut shell sourced across North Sulawesi, Maluku, NTT
  • We own the carbonization plant in Bitung — vertical integration, not a broker
  • A renewable byproduct: no tree is felled to make the charcoal
Coconut shell raw material

Where we source our coconut shell

6. Factory walkthrough & visits

You can verify the factory through the surveyor at loading, with an in-person visit, on a live video call.

  • Visit in person — we welcome buyers to see production and container stuffing
  • The factory appoints the surveyor at stuffing by default, usually Carsurin, SGS or Beckjorindo. A buyer may nominate their own surveyor instead.
Inside the factory

See the factory walkthrough or schedule a visit

7. Countries we export to

Mulia Charcoal coconut shisha charcoal ships to 35 countries across the Americas, Europe, the Middle East, CIS, and Asia-Pacific.

A 20-ft container is hand-stuffed with master cartons of coconut shell charcoal; the net payload depends on the shape and the packaging.

Exporting coconut shisha charcoal since 2018.

Markets we currently ship to:

  • USA
  • Canada
  • UK
  • Brazil
  • Germany
  • Poland
  • France
  • Spain
  • Greece
  • Czech Republic
  • Russia
  • Turkey
  • Lebanon
  • Morocco
  • Saudi Arabia
  • Israel
  • Palestine
  • Oman
  • Jordan
  • UAE
  • Qatar
  • Kuwait
  • Iraq
  • India
  • Pakistan
  • Nepal
  • Azerbaijan
  • Turkmenistan
  • Kazakhstan
  • Uzbekistan
  • South Korea
  • China
  • Taiwan
  • Japan
  • Australia

Important

We are a registered Indonesian manufacturer (NIB 0220001330412, NPWP 97.328.977.3-164.000). Payments are made only to our registered corporate account, shown on the proforma invoice — never to a personal account.

Customization & OEM

Beyond our six standard shapes — cube, finger, hexagonal, dome, flat, and lotus — we produce to your requirements: custom sizes and shapes, and — when you have a target spec — we develop a recipe toward it.

Hydraulic presses compact coconut shell charcoal powder and tapioca binder into shape at high pressure.
  • Develop-to-spec: give us a target ash, density, or burn time and we'll work a recipe toward it, confirmed by sample — not guaranteed by claim.
  • We sign a non-disclosure agreement on your designs and brand before any artwork changes hands.

A custom size is ordered on the standard terms: 18 tons (one 20ft container), the standard production lead time, and the tooling carried in the unit price rather than charged separately.

Custom sizes: terms and what to send See packaging & white-label options

8. Isn't it safer to buy through a trading company?

Note

It's a fair question. Trading houses exist because they can lower the risk of a first import — and for some buyers, on some deals, that trade-off is real. Here's when it holds, and why buying direct from this factory still removes the risks that matter most.

A reputable trading company can consolidate several factories' output, carry inventory closer to your market, extend credit terms, and absorb a bad batch without you ever seeing it. For a buyer placing a first, sub-container trial across multiple product types, that convenience can outweigh the margin a middleman takes.

Briquette line work pairs machine operation — mixing, pressing and cutting — with manual tray handling and visual checks of formed pieces.

Note

But that convenience costs you the two things a wholesale charcoal buyer needs most: price transparency and quality control. A trader sets your price on top of ours and rarely names the real factory, so you can't audit who made your coal or hold anyone accountable for a burn or ash failure. Buying direct from PT Mulia Coconut Charcoal Indonesia closes that gap: you deal with the registered manufacturer (NIB 0220001330412, NPWP 97.328.977.3-164.000), pay only into our corporate account shown on the proforma invoice, and can nominate your own surveyor for the loading at our factory before the container ships. At 350 tons a month, one 20ft container is about 5% of our capacity. You get a single factory's spec, batch after batch, instead of a trader's blended supply.

Where a trader still wins is multi-product consolidation or local stock-and-credit — neither of which a single-product factory offers. If your need is consistent, audit-traceable coconut shisha charcoal at container scale, direct is the lower-risk route.

Milled charcoal is mixed with tapioca binder, pressed or extruded, then cut, weathered and dried before packing.

Factory FAQ

Where is the factory?
In Semarang, Central Java, Indonesia — a 4,200 m² facility. The port of loading is FOB Semarang, Indonesia.
Which countries do you export to?
We ship to 35 countries across the Americas, Europe, the Middle East, CIS, and Asia-Pacific. Our priority markets are USA, UK, Saudi Arabia, Germany and Russia / CIS.
Do you only make shisha charcoal?
Yes. Coconut shisha charcoal is our only product, in cube, finger, hexagonal, dome, flat and lotus briquettes.

Answered on another page: Are you a manufacturer or a trading company? · What is your production capacity per day? · Will my order be deprioritized? · Do I keep my design exclusive, and do you sign an NDA?

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